Numera® 3

Autosampling for Advanced Bioprocess Labs

Numera 3 is an advanced automated sampling system for real-time bioprocess analytics, automating complex laboratory workflows with consistent and reliable sampling.

Its integrated dilution, filtration, and cold storage streamline sample handling to significantly reduce manual workloads and maximize operational efficiency.

Sampling from up to 16 bioreactors
 
Low sampling volume starting at 2.7 mL
 
High frequency sampling up to every 6 minutes
 
Cooled sample storage at 4-20°C
 
Integration of up to 6 analyzers
 
Individual sample preparation
 
Dilution up to 1:100
 
Smooth cell removal through filtration
 
Advanced and flexible sample management
 
Automated data import from analyzers
by Lucullus® Software
 
Advanced feedback control loops in
combination with Lucullus® Software
Automated sampling 24/7
 
High frequency and low volume sampling
 
Improved Process Monitoring & Control
 
Increased Accuracy & Consistency
 
Enhanced Sterility & Contamination Control
 
Labor & Cost Efficiency
 
Data Integration & Automation
 
Safer Operations
 
On-line measurements with common analyzers
 

About Numera®

 

Numera® 3 provides seamless integration to your lab automation with simpler tube management, a larger touchscreen, and refreshed UI. Whether you’re working with single-use bench-top reactors or scaling up to production, Numera® 3 adapts to your needs.

Its modular design supports everything from single reactor sampling and storage to complex multi-reactor setups with automated sample preparation and direct integration of on-line analyzers. Paired with a variety of analytical instruments, Numera® 3 enables precise, real-time data collection without manual intervention.

When combined with the Lucullus® Software, Numera® 3 orchestrates your entire workflow – from sampling and measurement to process monitoring and control – giving you the tools to optimize efficiency, consistency, and quality at every step.

 

Numera® 3  Modules

  • Numera CPU Module

    Control Module

    • 7" User-friendly touchscreen
    • Configuration settings for system preparation, cleaning, and sampling
    • Various communication ports
    • Compressed air distribution
  • NUmera Multiplexer Module

    Multiplexer Module

    • Multiplexing of up to 4 bioreactors per module
    • Up to 4 modules per Numera® system
    • Pinch valve sterility barrier with ethanol rinsing
    • Sterile air blow-back mechanism to prevent cross-contamination and preserve low volume sampling
  • Numera Routing Module

    Routing Module

    • Individual sample distribution within one process
    • Direct transfer to maximum six analyzers* (e.g. biochemistry, electrochemistry, cell counters, HPLC, LC-MS)
    • Option to split the sample across multiple destinations
  • Numera Dilution Module

    Dilution Module

    • Dilution from 1:2 to 1:100
    • Reagent addition and mixing
    • Precise and reproducible sample processing
  • Numera Tape Filtration Module

    Filtration Module

    • Unique cross-flow filtration technology
    • Low protein binding PES membrane
    • Up to 375 filtrations per coil
    • Membrane pore sizes: 0.22 μm, 0.45 μm, and 1.2 μm
    • Fresh membrane section for every filtration cycle avoiding cross-contamination and clogging

Setup and Configuration

Sample Collector

The Numera® 3 Sample Collector stores retained samples for further processing. The samples can be cooled to 4 °C. The  Sample Collectors are available in two different configurations: the smaller ASX-7200 and the larger ASX-7400. Both models are equipped with a syringe pump and a rinse station.

Different sample racks can be chosen depending on customer needs. Securecell offers vial racks for 1.5 ml, 4.0 ml, and 10 ml glass vials. Standard deep-well plates with 2, 5, or 10 ml can also be used.

Sample Collector ASX7200

ASX7200

  • 2 Peltier Rack Modules (storage at 4 to 20°C)
  • 4 well plate positions
  • Optional: 1 HPLC injection valve
Sample Collector ASX7400
ASX7400
  • 4 Peltier Rack Modules (storage at 4 to 20 °C)
  • 8 well plate positions
  • Optional: 1 or 2 HPLC injection valve(s)

ACCESSORIES

Vial racks
  • 40 x 1.5 ml vials
  • 24 x 4.0 ml vials
  • 12 × 10 ml vials

HPLC/UHPLC Injection Valves
  • Variants from 5,000 to 20,000 psi
  • Vertical port injector
  • Sample loop (ID 0.14 mm) from 5 to 20 μl

Flexible Product Configuration

The modular design of Numera® 3 allows for multiple configurations from single reactorsampling and storage to sample processing for up to 16 reactors including dilution, filtration, and integration of the industries leading on-line analyzers.

 

Numera confrig1

Sample Collection and Storage
Automatically collect samples from connected bioreactors and preserve them at 4–20°C to ensure sample integrity for subsequent analysis.

Numera confrig2

Automated Sample Processing
Automate sample processing with dilution (up to 1:100) and advanced filtration, enabling reliable collection of cell-free samples.

Numera confrig3

Integrated On-line Analytics
Achieve real-time insights through automated, parallel analysis of your samples with integrated cell counters, biochemistry analyzers, and LC systems.

Reactor Connection and Sterility

Reactor Connections

Numera® 3 can be used in many applications – from single use, bench-top to stainless steel reactors.. The appropriate connection options are available for all purposes. The modular concept includes:

• Autoclavable sampling sets
• Sample lines 1 – 10m
nc2
Single-Use Bioreactors

+ Sample lines

nc3
Benchtop Reactors
+ Sample lines
+ Dip tube
+ Adapters
nc4
Stainless Steel Reactors
+ Sample lines
+ Sampling port
Numera3 Amber 250
Ambr®250 High Throughput System*

+ Ambr® Interface
+ Sample lines

Ambr® is a registered trademark of “The Automation Partnership (Cambridge) Limited”
Numera sample set
Autoclavable Sampling Sets

At the Multiplexer, autoclavable sampling sets including all tubings for sterile sampling, ethanol cleaning, and blow-back with sterile air, are installed for each sample vessel.

Numera sample line
Sample Lines

From 1 to 10 meters are used to attach the sampling set at the Multiplexer to the corresponding bioreactor interface with Luer-Lock screw connections.

Numera dip tubes
Dip Tubes

Stainless steel dip tubes (30 cm and 50 cm) with a Luer-Lock connector are used in combination with a suitable reactor adapter to sample from benchtop bioreactors.

Numera adapters
Adapters

From 10 mm, 11 mm, 12 mm, and PG13.5 are available to mount the dip tubes to any common headplate port.

Numera sampling ports
Aseptic Sampling Port

The Aseptic Sampling Port enables sampling from stainless steel bioreactors using the 25 mm side port. The connection to the Numera® System is made with a Septum Piercing Needle with side entry. The needle comes with a holder that fits to the Aseptic Sampling Port and with a Luer-Lock connector.

Sampling & Sterility Concept

The Multiplexer offers 4 connections for sampling sets to interface bioreactors or downstream vessels. Sterility is ensured through pinch valves. A Numera® 3 system can include up to 4 Multiplexer Modules and thus, sample from up to 16 reactors.

  • Minimal sample loss
  • Autoclavable sampling sets
  • Push-back of sample residues with sterile air
  • Ethanol rinsing procedure followed by drying of the line

 

Proven Sterility and Reliable Contamination
Control

The  Numera® Sampling System has been rigorously validated to ensure uncompromising sterility and protection against cross-contamination—even under challenging conditions.

Proof of sterility in a technical run

Figure: values for pH (red line), pO2 (blue line), and O2 inflow (black line) over process time. The steady values indicate a sterile process over 15 days. Samples were drawn every 2 h.
 

Validation of Tubing Sterilization

To confirm sterility, sampling tubes were intentionally contaminated with Bacillus stearothermophilus, one of the most resistant microorganisms used in sterility testing, and after autoclaving no viable organisms were detected, demonstrating effective sterilization.

Long-Term Sterility During Sampling

To assess sterility maintenance during extended use, the system was connected to a 3.6 L bioreactor containing sterile culture medium. Over 15 days, samples were taken every 2 hours— more than 180 individual sampling events. Throughout the trial, no turbidity, pH shifts,  oroxygen level changes were observed (see figure). This confirms that the pinch valves ensure a sterile barrier from contamination, even during continuous, high-frequency sampling.

Cross-Contamination Testing
The system was further challenged with alternating samples from sterile and deliberately contaminated media over 10 days, totaling 1,000 samples, and despite repeated switching no contamination was transferred between sterile and non-sterile vessels, with sterility verified visually, spectrophotometrically, and by streak plating.

 
Conclusion:

With proven sterility, long-term reliability, and robust protection against cross-contamination, the Numera® Sampling System provides confidence in every sample—ensuring accurate results and safeguarding your processes.

 
You can find the full article here 

Analytics and Sample Management

Analyzer Integration

The Autosampler setup can include an injection valve for HPLC (up to 20,000 psi). Direct injection provides loss-free and fast analytics using HPLC systems from various vendors.

Numera® 3 can be integrated with a variety of analyzers to perform on-line, at-line, and offline analysis. These analyzers include:

  • Cell counters
  • Biochemistry analyzers
  • HPLC and LC-MS
  • Spectral analyzers

Securecell provides the specific accessories and instructions required for the integration of each analyzer.

 

Sample Management with Lucullus Software

The combination of the automated sampling system, Numera®, and the Lucullus® Process Information Management System, enables the orchestration of the whole workflow comprising sampling, measurement, process monitoring, and control.

  • Sample planning (time- and event-based)
  • Analytical methods for all analyzers
  • Barcode and label printing
  • Automated event-based sample triggering during process execution
  • Sample preparation and sample storage
  • Automated on-line measurements
  • Centralized data management and process monitoring
  • Advanced process control and feedback loops

 

Numera3-Lucullus Software Numera-Sample collector - Mobile
“Securecell’s support goes beyond the simple supplier-customer relationship. With Securecell we chose a partner that is actively supporting us in our mission of automating and digitalizing our laboratory environment.”
- Nick Wierckx

Professor at Institute of Bio- and Geosciences Forschungszentrum Jülich

"Whether on- or off-line, Numera delivers accurate HPLC data fast and with little effort."
- DR. Ueli von Ah

Biotechnology Research Group Leader, Agroscope

"High-density, time-resolved data reduce the number of experiments!"
- PROF. Christoph Herwig

Professor for Biotchemical Engineering, TU Wien

"Numera improved the automation of our Continuous Countercurrent Tangential Chromatography (CCTC) System."
- Oleg Shinkazh

CEO and Founder, ChromaTan Corp.

Unique, modular sampling system for bioprocesses